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Primary Qualities of an Efficient Compressed Air System

24 August 2022

Many industrial buildings use a wide array of equipment and tools to effectively carry out their processes. These things then rely on major systems to make them operational.

One system that these properties use is a compressed air system. As its name implies, a compressed air system is comprised of components that can pressurise the air and distribute it to various parts of the building through pipes. Compressed air is primarily used as a source of energy for pneumatic machines like drills, hammers, grinders, and wrenches. It can also be used to operate valves, diverters, dust collectors, and other similar tools and devices. The pressurised air can likewise be used for aerobic fermentation processes.

Since compressed air is significant to many industries, the compressed air system should contain qualities that can make it effective and efficient right from the very start. In designing a compressed air system, it should possess the following primary qualities.

Right Size

Not all compressed air systems take up tons of space in industrial buildings. However, its size must match the overall plant size and the needs of a building. To find the right size for the compressed air system, the property owners should enumerate all tools and devices that need compressed air and accumulate the total volume of air they regularly need. Any plans of expansion or modification for things that depend on compressed air should also be included when finding the right size for the system.

Suitable Materials

An efficient compressed air system should not only boast the right size but it must also be made from suitable materials. Many materials for the system piping and fittings can be acquired for this system. Some may be made from plastic-coated carbon steel, while others are produced out of galvanised steel, stainless steel, or copper. When choosing the materials, property owners should know the overall conditions of their buildings. If they are always exposed to moisture or heat, they must opt for materials that can resist them effectively.

Good Design

The pipes where the compressed air will be travelling must also boast the right size, suitable materials, and great design. Design is a primary factor for system pipes since opting for one full of sharp angles will only compromise the airflow efficiency of the system. As compressed air turn sharply, it is expected to slow down significantly. With the slower flow of the air, tools and devices that require this specific air will slow down too, reducing their efficiency by a large percentage. More straight pipe paths are recommended for this system.

Ample Protection

A compressed air system is also efficient if it has ample protection from elements. Aside from its materials, the existence of specific fittings can help prevent damaging elements from ruining the system quality. A supply inlet source, for instance, should be changed to minimise moisture in the piping system. Adding an aftercooler filter can likewise minimise moisture in the air once it leaves the compressor. A high-quality air filter must also be added to remove any debris or obstructions caused by corroded surfaces, preventing any instances of obstructions.

To know more about compressed air systems, feel free to contact us at Redrock Contracting.

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